gnx7, what brand of cats did you use? I want to run cats on mine as well.
About exhaust size: an Engine Masters episode comparing crush bent vs mandrel bent 2.5" dual exhaust on a 530 hp (crank) LS (think it was an LS3?) was surprising. The exhaust was long, like station wagon long, with an h-pipe, and bent to go over a stick rear axle, so 90* up to 180* back down to 90* out the back.
Even the crush bent 2.5" exhaust cost virtually no power from open headers, and the mandrel bent was no better! We are talking ugly crush bends, too. The hosts, Dave Frieburger, Steve Dulcich, and Steve Brule were really surprised.
Also, the difference between no mufflers and straight-through 2.5" Magaflow muffers was nil.